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Built for Manufacturing Companies

OSHA Compliance Software for Manufacturing

Prevent costly violations and protect your workers. Generate LOTO procedures, track machine safety, and manage chemical compliance across all facilities. Built specifically for manufacturers facing machine guarding, lockout/tagout, and hazard communication challenges.

$16,550

Per Serious Violation

2,554

LOTO Violations/Year

120

Lives Saved by LOTO

Join 800+ manufacturing companies • Start with free plan • Setup in 5 minutes

Manufacturing Compliance Dashboard

94% Compliant
Lockout/Tagout Procedures✓ 47 Machines
Machine Guards Inspected✓ Current
Forklift Certifications⚠ 2 Expiring
Chemical Inventory✓ 234 SDS
Respiratory Fit Testing✓ Complete
Active Facilities3
Workers Tracked287

Prevent These Costly Violations

Top 6 OSHA Manufacturing Violations

These violations account for over $54,750 in potential fines. WorkSafely helps you avoid every single one.

#1

Machine Guarding

Standard: 1910.212

Average Fine

$16,550

Failure to guard machinery to protect operators from hazards

How WorkSafely Helps:

  • Generate machine-specific guarding protocols
  • Track guard inspections and maintenance
  • Document safety device testing
#2

Lockout/Tagout

Standard: 1910.147

Average Fine

$14,200

Inadequate control of hazardous energy during servicing

How WorkSafely Helps:

  • Create equipment-specific LOTO procedures
  • Track authorized employee training
  • Annual procedure reviews and audits
#3

Hazard Communication

Standard: 1910.1200

Average Fine

$3,400

Missing SDS sheets, labels, or chemical training

How WorkSafely Helps:

  • Digital SDS library with mobile access
  • Chemical inventory management
  • HazCom training tracking
#4

Respiratory Protection

Standard: 1910.134

Average Fine

$4,500

No written program, missing medical evaluations, or improper fit testing

How WorkSafely Helps:

  • Respiratory protection program generation
  • Medical evaluation tracking
  • Annual fit testing records
#5

Powered Industrial Trucks

Standard: 1910.178

Average Fine

$8,900

Untrained forklift operators or inadequate equipment maintenance

How WorkSafely Helps:

  • Forklift operator certification tracking
  • Daily inspection checklists
  • Refresher training alerts
#6

Electrical - Wiring Methods

Standard: 1910.305

Average Fine

$7,200

Improper use of flexible cords, missing covers, or inadequate grounding

How WorkSafely Helps:

  • Electrical safety program
  • Inspection documentation
  • Qualified person training records

Stop Risking $54,750 in Fines

Get instant compliance for all 6 violations. Generate required programs, track training, and maintain documentation - all in one platform.

See Your Compliance Gaps

Platform Features

Everything Manufacturing Companies Need for OSHA Compliance

Purpose-built features that address the unique safety challenges of manufacturing facilities

LOTO & Machine Safety Programs

Generate equipment-specific lockout/tagout procedures and machine guarding protocols. Cover all your machinery with OSHA-compliant documentation.

  • LOTO procedures
  • Machine guarding
  • Energy control
  • PPE requirements

Multi-Facility Management

Track compliance across all your plants and warehouses from one dashboard. Perfect for manufacturers with multiple locations.

  • Unlimited facilities
  • Department tracking
  • Shift management
  • Cross-facility reporting

Chemical & SDS Management

Maintain your chemical inventory with digital SDS library. Mobile access ensures workers can view safety data sheets from the production floor.

  • SDS library
  • Chemical inventory
  • HazCom program
  • Mobile access

Training Management

Track forklift certifications, LOTO authorized employees, machine-specific training, and more. Get alerts before certifications expire.

  • Forklift certs
  • LOTO training
  • Machine operators
  • Expiration alerts

Incident & OSHA Logs

Track incidents by department, shift, and equipment. Automatically generate OSHA 300/300A/301 forms with accurate days away calculations.

  • OSHA 300 Log
  • Near-miss tracking
  • Root cause analysis
  • Trend reporting

Manufacturing Hazards Library

Pre-loaded with manufacturing-specific hazards like machine points, chemical exposure, and ergonomic risks. Link hazards to controls.

  • Machine hazards
  • Chemical risks
  • Ergonomics
  • Noise exposure
See all features in action. Take free assessment

Common Questions from Manufacturing Companies

Get answers to the OSHA and safety topics we hear from plant managers, safety directors, and operations leaders.

WorkSafely generates equipment-specific LOTO procedures for all your machinery. You can track authorized employees, document annual reviews, and maintain training records. The system includes templates for various equipment types and energy sources, ensuring each procedure meets OSHA's six-step requirement. Mobile access allows workers to view procedures right at the equipment.

Yes! You can create safety procedures for each piece of equipment and track which operators are trained and authorized. The system maintains training records, sends expiration alerts, and documents refresher training. You can also link specific hazards, PPE requirements, and LOTO procedures to each machine.

Absolutely. WorkSafely includes a complete chemical inventory system with digital SDS library. You can track chemicals by location, link them to specific departments, and ensure SDS sheets are accessible from any device. The system automatically generates your HazCom program and tracks employee chemical safety training.

The platform tracks all operator certifications including forklifts, cranes, and other powered industrial trucks. You'll get alerts 30 days before certifications expire, can document practical evaluations, and maintain training records. Daily inspection checklists are also included for equipment compliance.

Yes, WorkSafely is designed for 24/7 manufacturing operations. You can organize workers by shift, department, or production line. Supervisors from any shift can report incidents, conduct inspections, and access safety information. The dashboard shows compliance metrics filtered by shift or department.

Yes, the platform adapts to both manufacturing types. Discrete manufacturers can track individual equipment and assembly line safety, while process manufacturers can manage chemical safety, confined spaces, and continuous operation hazards. The hazard library includes risks specific to both manufacturing types.

WorkSafely supports unlimited facilities from a single account. You can manage each plant independently while maintaining corporate oversight. Share safety programs across facilities, compare metrics between locations, and generate consolidated reports for corporate compliance tracking.

The platform covers federal OSHA requirements which form the baseline for all states. For state-plan states with additional requirements, you can customize programs and add state-specific elements. The document library lets you upload and organize any additional state compliance materials.

Yes, you can maintain contractor safety requirements, track their training and certifications, and document safety orientations. The system helps ensure contractors follow your facility’s safety rules and maintains records of their compliance for audits.

Most manufacturers complete LOTO procedure generation in 1-2 days. The AI-powered system creates procedures based on equipment type, energy sources, and shutdown steps you provide. You can bulk import equipment lists and use templates to speed up the process. Full implementation including training tracking typically takes less than a week.

Still unsure how WorkSafely fits your facility?

Walk through your lines, shifts, and equipment mix with a manufacturing specialist.

Talk with an expert
Prevent Amputations, Save Lives, Avoid $165K+ Fines

Every Machine Without LOTOIs a Potential Tragedy

3,000+ amputations occur annually in manufacturing. 120 workers die from lockout/tagout failures. Don't let your facility be next. Get compliant today with WorkSafely.

3,000+

Amputations/Year

$165K

Max Fine

5 min

Setup Time

100%

Compliant

See Your Risk Level First

No credit card required • Cancel anytime • Setup in 5 minutes

Trusted by leading manufacturers

4.9/5 Average Rating
800+ Manufacturing Companies
75,000+ Workers Protected
$3.2M+ Fines Avoided