OSHA Compliance Software for Manufacturing
Prevent costly violations and protect your workers. Generate LOTO procedures, track machine safety, and manage chemical compliance across all facilities. Built specifically for manufacturers facing machine guarding, lockout/tagout, and hazard communication challenges.
$16,550
Per Serious Violation
2,554
LOTO Violations/Year
120
Lives Saved by LOTO
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Manufacturing Compliance Dashboard
94% CompliantPrevent These Costly Violations
Top 6 OSHA Manufacturing Violations
These violations account for over $54,750 in potential fines. WorkSafely helps you avoid every single one.
Machine Guarding
Standard: 1910.212
Average Fine
$16,550
Failure to guard machinery to protect operators from hazards
How WorkSafely Helps:
- Generate machine-specific guarding protocols
- Track guard inspections and maintenance
- Document safety device testing
Lockout/Tagout
Standard: 1910.147
Average Fine
$14,200
Inadequate control of hazardous energy during servicing
How WorkSafely Helps:
- Create equipment-specific LOTO procedures
- Track authorized employee training
- Annual procedure reviews and audits
Hazard Communication
Standard: 1910.1200
Average Fine
$3,400
Missing SDS sheets, labels, or chemical training
How WorkSafely Helps:
- Digital SDS library with mobile access
- Chemical inventory management
- HazCom training tracking
Respiratory Protection
Standard: 1910.134
Average Fine
$4,500
No written program, missing medical evaluations, or improper fit testing
How WorkSafely Helps:
- Respiratory protection program generation
- Medical evaluation tracking
- Annual fit testing records
Powered Industrial Trucks
Standard: 1910.178
Average Fine
$8,900
Untrained forklift operators or inadequate equipment maintenance
How WorkSafely Helps:
- Forklift operator certification tracking
- Daily inspection checklists
- Refresher training alerts
Electrical - Wiring Methods
Standard: 1910.305
Average Fine
$7,200
Improper use of flexible cords, missing covers, or inadequate grounding
How WorkSafely Helps:
- Electrical safety program
- Inspection documentation
- Qualified person training records
Stop Risking $54,750 in Fines
Get instant compliance for all 6 violations. Generate required programs, track training, and maintain documentation - all in one platform.
See Your Compliance GapsPlatform Features
Everything Manufacturing Companies Need for OSHA Compliance
Purpose-built features that address the unique safety challenges of manufacturing facilities
LOTO & Machine Safety Programs
Generate equipment-specific lockout/tagout procedures and machine guarding protocols. Cover all your machinery with OSHA-compliant documentation.
- ✓LOTO procedures
- ✓Machine guarding
- ✓Energy control
- ✓PPE requirements
Multi-Facility Management
Track compliance across all your plants and warehouses from one dashboard. Perfect for manufacturers with multiple locations.
- ✓Unlimited facilities
- ✓Department tracking
- ✓Shift management
- ✓Cross-facility reporting
Chemical & SDS Management
Maintain your chemical inventory with digital SDS library. Mobile access ensures workers can view safety data sheets from the production floor.
- ✓SDS library
- ✓Chemical inventory
- ✓HazCom program
- ✓Mobile access
Training Management
Track forklift certifications, LOTO authorized employees, machine-specific training, and more. Get alerts before certifications expire.
- ✓Forklift certs
- ✓LOTO training
- ✓Machine operators
- ✓Expiration alerts
Incident & OSHA Logs
Track incidents by department, shift, and equipment. Automatically generate OSHA 300/300A/301 forms with accurate days away calculations.
- ✓OSHA 300 Log
- ✓Near-miss tracking
- ✓Root cause analysis
- ✓Trend reporting
Manufacturing Hazards Library
Pre-loaded with manufacturing-specific hazards like machine points, chemical exposure, and ergonomic risks. Link hazards to controls.
- ✓Machine hazards
- ✓Chemical risks
- ✓Ergonomics
- ✓Noise exposure
Common Questions from Manufacturing Companies
Get answers to the OSHA and safety topics we hear from plant managers, safety directors, and operations leaders.
WorkSafely generates equipment-specific LOTO procedures for all your machinery. You can track authorized employees, document annual reviews, and maintain training records. The system includes templates for various equipment types and energy sources, ensuring each procedure meets OSHA's six-step requirement. Mobile access allows workers to view procedures right at the equipment.
Yes! You can create safety procedures for each piece of equipment and track which operators are trained and authorized. The system maintains training records, sends expiration alerts, and documents refresher training. You can also link specific hazards, PPE requirements, and LOTO procedures to each machine.
Absolutely. WorkSafely includes a complete chemical inventory system with digital SDS library. You can track chemicals by location, link them to specific departments, and ensure SDS sheets are accessible from any device. The system automatically generates your HazCom program and tracks employee chemical safety training.
The platform tracks all operator certifications including forklifts, cranes, and other powered industrial trucks. You'll get alerts 30 days before certifications expire, can document practical evaluations, and maintain training records. Daily inspection checklists are also included for equipment compliance.
Yes, WorkSafely is designed for 24/7 manufacturing operations. You can organize workers by shift, department, or production line. Supervisors from any shift can report incidents, conduct inspections, and access safety information. The dashboard shows compliance metrics filtered by shift or department.
Yes, the platform adapts to both manufacturing types. Discrete manufacturers can track individual equipment and assembly line safety, while process manufacturers can manage chemical safety, confined spaces, and continuous operation hazards. The hazard library includes risks specific to both manufacturing types.
WorkSafely supports unlimited facilities from a single account. You can manage each plant independently while maintaining corporate oversight. Share safety programs across facilities, compare metrics between locations, and generate consolidated reports for corporate compliance tracking.
The platform covers federal OSHA requirements which form the baseline for all states. For state-plan states with additional requirements, you can customize programs and add state-specific elements. The document library lets you upload and organize any additional state compliance materials.
Yes, you can maintain contractor safety requirements, track their training and certifications, and document safety orientations. The system helps ensure contractors follow your facility’s safety rules and maintains records of their compliance for audits.
Most manufacturers complete LOTO procedure generation in 1-2 days. The AI-powered system creates procedures based on equipment type, energy sources, and shutdown steps you provide. You can bulk import equipment lists and use templates to speed up the process. Full implementation including training tracking typically takes less than a week.
Still unsure how WorkSafely fits your facility?
Walk through your lines, shifts, and equipment mix with a manufacturing specialist.
Talk with an expertEvery Machine Without LOTOIs a Potential Tragedy
3,000+ amputations occur annually in manufacturing. 120 workers die from lockout/tagout failures. Don't let your facility be next. Get compliant today with WorkSafely.
3,000+
Amputations/Year
$165K
Max Fine
5 min
Setup Time
100%
Compliant
No credit card required • Cancel anytime • Setup in 5 minutes
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